badland zxr 12000 winch parts badland zxr 12000 winch parts

Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Synthetic ropes are lighter and flexible than steel cables. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. BADLAND ZXR 12,000 lb. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Let's discuss some setbacks of this unit. Keep clear of fairlead when operating. Engage clutch before starting. As a result, it's safe. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. A road alligator jumped up and took out the controller box. Or trade for a new Apex 5500 long drum winch or equivalent. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. But this is a constant danger for all off-road drivers out there. Check for voltage at armature port with Switch pressed. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Badland 18000 Winch Installation & Instructions Manual: Download. Do not use the winch even if minor damage appears. Good thing that there are winch manufacturing companies that do that. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Do not route electrical cables near sharp edges or parts that will move or become hot. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Lubricate the wire rope occasionally with a light oil. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Badland Zxr 12000 Winch Wiring Diagram It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The controller box for my ATV harbor Freight winch got smashed. Have the winch serviced by a qualified repair person using only identical replacement parts. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Summary of Contents for Badland ZXR9000. Will the new electronics parts that are available work on this winch? Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Let us know what you think in the comments section! Save my name, email, and website in this browser for the next time I comment. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. To use the wireless remote, switch ON the wireless receiver switch on the control box. Save This Manual The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. I finally get a chance to give you guys my opinion of this winch after a year of abuse. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Badland ZXR 12000 lb. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use I had the same problem with 12000lb. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Diagrams within this manual may not be drawn proportionally. Tighten all power cable hardware to 20 in. Find the most comprehensive badland winch parts list for your replacements and upgrades. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Handlebar Control Switch: 3. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Recoil the wire rope back into the winch under at least 500 lb. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. If voltage is present, replace motor. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. We have other buying guides in the site. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. 12,000 POUND WINCH. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Disconnect the Pendant Controller when not in use. It offers a high-quality cable rope that is made with aircraft-grade materials. Please familiarize yourself with the operation of your winch before using it. But some consumers actually reported that it exceeded that weight. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. tension before use. The company offers a 65-feet long cable with this product. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. This makes it ideal for outdoor use, especially in humid and rainy climates. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Connect the black ground battery cable directly to the batterys negative terminal. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). If you are looking at how to wire a badland ZXR 9000 winch? or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). It offers safer off-roading, fun, and endurance in the toughest conditions. All connections must be tight and clean. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Addresses practices not related to personal injury. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Do not step over wire rope. You must log in or register to reply here. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. The gloves make the wiring process safe and prevent electric shocks. What other Badland 2500 winch parts do you think are perfect? If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Badland Winch Parts, Replacements & Accessories. The wireless remote controller will act as a receiver for the wireless remote. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. JavaScript is disabled. The brand is unimportant. Oversized item: cannot be shipped to Alaska or Hawaii. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Also, guard the cables between the solenoid and the winch from excessive heat. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. The original was a Warn 2000, but was completely gutless. Handlebar switch is convenient to control the winch with just a thumb operation. The wireless remote controller will act as a receiver to operate the wireless remote. Do not continue use of the winch until the battery is completely run down. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" We are in the process of making one similar for Badland winch 12000 parts as well. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. It stops the cable from rolling back to prevent accidents and injuries. After intensive testing and experiments, this device is designed with advanced technology. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Do not open the housing. They are very popular and have been a default for 44 vehicles. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. It is affordable yet features extreme power and efficient, advanced design. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Press and hold the remote switch for approximately 2 seconds to start using the winch. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Can anyone help, thanks. For California consumers: more information about our privacy practices. Attach the black Battery Cable directly to the negative terminal of the battery. Do not power the hook all the way into the fairlead or winch. This wire rope is kinked. What is the Badland ZXR 12000 Lb Winch Best For? lb. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Do not place finger(s) through hook. Do not overreach. Follow the instructions thoroughly for making your winch install as easy as possible. Remove all metal jewelry before working near battery. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. One possible reason for this could be the exceptional amount of weight the device has to carry. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. You may wish to keep the engine running while using this winch, to continually recharge the battery. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored , connect the remote control box to the solenoid box. I have a 2000 winch and use it to load my golf cart on the trailer. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Read all instructions. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Note: Check compatibility with your vehicle before purchasing. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Use as intended only. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Read this material before using this product. This powers the winch only and is rechargeable. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. I do a review and install some new parts. However, that is not the case with this unit. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. It is perfect for the Badland 2500 lb winch. Drill holes appropriate for the hardware at the marked locations. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! You should keep in mind the following points before buying this product. Do not disengage clutch under load. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Im looking for a drum assembly for a Badland 2500 lb winch. 120 volt Badland Winch. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Here are a few that are very helpful. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Fairlead: 2. Now that youve installed your winch, the next step is to wire it. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. I have a badlands 12000 lb capacity winch. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short!