There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. I will give it a try and let you know how it goes. If yes, then the FNR switch would also need to be replaced. . Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. You'll also want to look at your forward and reverse switch, which is also prone to wearing out after long-term use. As your cart ages, however, your spark plugs are prone to rust, corroding, or simply giving out. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. I can't move it. Electric EZ GO Marathon, Medalist, TXT and RXV. Add to Cart. Studs on the motor get hot and may even melt. Fixing this problem is as easy as jumping your battery. We encourage you to mark your wires before replacing your F and R switch. The batteries are charged. One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. The switch should be pretty tight though. This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. Quick view. If nothing else works replace the manual FNR switch with a set of solenoids. Looking for premium-quality forward and reverse switch assemblies for EZGO golf carts? The electric one requires deep-cycle batteries. The forward/reverse switch is self-explanatory. If, however, the air filter gets so dirty that its blocking the flow of air, your golf cart wont have enough power to go forward or backward. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting. However, if these steps havent resolved the issue for you, then you might need to replace the entire forward reverse switch unit with the help of a mechanic or by yourself! Locate the microswitch using your cart's user manual since it can vary depending on the model. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! Attaching bolts were frozen with rust; had to grind one off. 17. This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. Welcome to Kevin's Golf Carts YouTube channel!Our Site - http://www.kevinsgolfcarts.comTwitter - http://www.twitter.com/kevinsgolfcartsInstagram - http://www.instagram.com/kevinsgolfcartsFacebook - http://www.facebook.com/kevinsgolfcartsI earn a small commission from each sale when you use the links below. As with your air filter, youll have some warning signs if your spark plugs are the problem. EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . If the Voltage is inaccurate, the Ezgo golf cart will likely stall. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. EZGO OEM Forward and Reverse Switch Assembly (1994-Up) Txt/Medalist Series Non-DCS/Pds Golf Carts - #70578G02 4.0 (45) $13099 Things wear out. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. A problem with any of these things will cause a problem with the ignition. This is true not only for your cart but also for all other machinery you own. The power is connected to the center pin in most cases. Be sure to subscribe to our You Tube channel for all kinds of parts and accessory installation videos. Your recently viewed items and featured recommendations. Thanks for everyone's help. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. The Callaway Epic Max Driver is a respected driver that came out in 2021. I melted the top corner of a battery due to a loose ground cable on the pack. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. So, "if it ain't broke; don't fix it" Put it back into the cart and it operates as intended just with, what I consider, too much resistance. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. About a week ago I had it out and when I switched it from reverse to forward it was still going in reversebut after moving the lever back and forth a couple of times it went in forward again. Youll Be Surprised! If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. If you are using an SPDT switch with your DCS controller, you will also need a diode. Once you have the system disconnected, undoing the clog is simple, but make sure to reattach everything just as you took it apart. The most common reason for your fuel gauge being off is that your fuel float tank isnt working properly. Okay, THANKS, gents. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. Forward/Reverse switch and press the accelerator pedal. I have a 2001 EZ-GO. This is only a short preview of the reasons for which you need to troubleshoot your Ezgo forward reverse switch. Try to replace them with heavy-duty copper studs instead to solve the issue. If not, fix the wear on any of the wirings. One of the signs that the air filter is the problem is that youll notice your engine start to run funny once it starts getting dirty. When you are finished move the run/tow switch to tow. Depending on the job you perform using your Ezgo golf cart, the problem with the forward reverse switch may get quite disturbing at times. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. If that doesnt help, then it is probably replacement time for your switches. I am lost again (rotti1968) HELP!!! Seek professional help if you are unsure of doing it on your own. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! This can be done with two small wrenches. Check the low voltage setting, it should be less than your cart voltage. Reviewed in the United States on September 18, 2016. Then inspect the motor encoder as well. Ensure all the cables are the same size. Switch removed and inspected. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. If so, a key reason for this problem may be a faulty forward reverse switch. MSRP: $225.95 $112.95. Hence, lets look into each of the possible causes in detail. Next, you need to remove the long lever/bar on your right. Taking today off. I have a huge bag of 5g pillows if you want a couple. After that, the diagnostics code beep will sound if there is a problem. There will be a small arm with a spring on it's pivot. There will be a screw on your carburator to do this. THANKS! Here are a few of the main electrical problems that can occur with your gas golf cart. My 2001 TXT did not have a detent for neutral. When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. Price and other details may vary based on product size and color. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. The cart moves even after switching to neutral mode. Price: Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. Thanks. Try and get the cables replaced to check if the issue is resolved. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Ernie loves documenting interesting facts about golf. If it's still to hard to shift back the nut off a little. You are using an out of date browser. My name is Ernie Lo and I'm an avid golf fan! Under NO circumstances should you attempt to fix your golf cart on your own. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Set the tow/run switch to tow. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Either way, youll likely need a mechanic to repair an accelerator problem. The battery on your golf cart works the same way as the battery on your car. JavaScript is disabled. Shop for forward and reverse parts for your EZGO golf cart. We have cams, boards, and micro switches to keep your cart running. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. Description. You must log in or register to reply here. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed. This tends to lead to switches getting stuck midway. 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As this little beast has batteries in it you will have to keep, Read More How To Fix Club Car Charger Not Working?Continue, Club Car DS Battery Size | Everything You Need To Know, Everything you need to know about Yamaha G29 clutch upgrade, Club Car Golf Cart Oil Type: Compatible Engine Oil For Club Car Engines, EZGO Suspension Upgrade | Improve Your Cart Riding Performance, Alltrax NPX Troubleshooting Guide With Easy Solutions, Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions, How To Fix Bad Boy Buggy Solenoid Problems [Easy Solution], How To Fix EZ Go RXV Motor Brake Problems [Easy Solution]. Please try again. Radar Chart Example Golf Cart Repair and Golf Cart Troubleshooting Q&A. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. Hence, look beneath the plastic panel housing the tow switch, near the controller for the solenoid. The lack of complicated gears and controls does make driving a golf cart a lot easier. Another similarity between golf carts and automobiles is that they have air filters. The information on this website has not been verified for accuracy and should only be used for general information purposes only. The forward / reverse lever is very stiff. No matter which of the above problems is occurring, a simple jiggle of the float and fuel gauge should get things working again. Hence, although labor costs may vary widely depending on your location and the type of repair, weve estimated that range to be somewhere between $90 to $150. SKU: 5081. The ignition switch on your cart is known to have problems. However, golf carts Hi there. $42.95 $31.95. EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Contact Board, Forward/Reverse w/Studs, E-Z-Go Marathon Non-DCS Gas 76-94, Electric 71+. You can take the forward and reverse switch apart and clean and lube the shaft. You move it to forward to move forward and you switch it to reverse to back up. 45-Day Returns Policy. Fits all 48v Club Car series carts . The melting could be due to excessive heat. Who Makes Noodle Golf Balls? Newer versions have a similar system located at the transaxle end of the cables. Hence, the number of features in a golf cart is minimal. The dielectric grease Glen mentioned will work also. Just put a light coat on it and make sure it doesn't get on the contacts when you slide it back together. E-Z-GO 73195G01 Forward-Reverse Switch Assembly for Tools 16. used wd-40 and per scotty backed off the nut on the fnr. 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. Re: Forward / Reverse lever very hard to turn. ($). There are different scenarios for the Ezgo forward and reverse switch problem. Fixing a clogged muffler isnt difficult but it is time consuming. If the buzzer sounds then youll be off to the races in no time. It is an easy DIY. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Hopefully, your read of this article has been as exciting as us delivering it to you. If it appears lower than specified, replace the battery unit. Sometimes the heat can be due to internal resistance in the cables. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. Drill a 2 1/16" hole in the dash panel for the BDI. Wherever there isnt electricity is likely where the problem lies with your ignition switch.